AS9100 • ISO 9001 • ITAR REGISTERED
Fabtron Precision Fabrications
FINISHING CHEMISTRY • RESIN SELECTION MATRIX

Industrial & Mil-Spec Powder Coating Selection Guide

Select the optimal thermoset resin chemistry for your product environment. Comparing TGIC polyesters, epoxies, polyurethanes, and Mil-Spec CARC compatible powder formulations in Plainville, CT.

Resin Chemistries POLY • EPOXY • URETHANE Thermoset Polymer Formulations
UV Durability EXCELLENT (TGIC) Non-Chalking Exterior
Chemical Resistance MAXIMUM (EPOXY) Immersion & Solvent Proof
Film Thickness 2.5 – 4.5 MILS Optimal Mechanical Bond
RESIN COMPARISON MATRIX

Selecting the Right Powder Resin for Operational Conditions

Different powder resin systems excel in different environments. Epoxy powders provide superior chemical and corrosion resistance but chalk rapidly under outdoor sunlight. TGIC polyesters resist UV degradation but have lower resistance to harsh solvents.

Powder Chemistry Outdoor UV Stability Chemical / Solvent Proof Impact & Flexibility Primary Application
Standard TGIC Polyester Excellent • Zero chalking Good • Resists fuel, grease Very Good (160 in-lb) Exterior turnstiles, telecom housings
Pure Epoxy Poor • Chalks under UV Outstanding • Acid/Base proof Good • High surface hardness Sub-chassis, battery boxes, industrial machinery
Epoxy-Polyester Hybrid Moderate • Indoor only Very Good Excellent Avionics chassis, server racks, medical gear
TECHNICAL SPECIFICATIONS & COMPLIANCE

Frequently Asked Engineering Questions

Detailed answers regarding our Plainville facility capabilities, material certifications, testing protocols, and defense contract compliance.

Q: How does Fabtron prevent outgassing on welded assemblies during powder coating?

Trapped air or porosity inside weld seams expands inside the 400°F cure oven, creating pinholes and craters. We utilize specialized outgassing-forgiving (OGF) powder formulations and perform pre-bake thermal cycles on heavy weldments to exhaust all trapped gases before applying the topcoat.

DIRECT EXECUTIVE ENGINEERING CONSULTATION

Ready to Discuss Your Fabrication Requirements?

Speak directly with Garret Maino and our Plainville manufacturing engineering staff. Upload drawings for immediate DFM analysis and quotation.